Industrial Process Energy Consultants
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Industrial Process Optimisation

How Process Optimisation Helps Manufacturing Companies Increase Energy Efficiency

Once we have completed the benchmarking process, we make sure to optimise the process. Process optimisation and tuning can deliver large reductions in energy, ensuring wastage and inefficiencies are reduced or eliminated.

Optimising the process can also lead to higher potential benefits for any further energy efficiency solutions, such as heat recovery or fuel switching.

Process optimisation solutions can include:

Tuning

Especially with older equipment, the process can change from the original design specifications, due to changes in production methods, products or operators. Looking at the systems as a whole can help to optimise the process, increasing efficiency and reducing input costs.

Process Controls

Process control can be vital to ensuring a system is performing as required, and efficiently. Poor control can lead to inefficiency, resulting in higher energy use, higher costs and poor quality control.

System and equipment upgrades

Many processes in manufacturing sites across the UK have been in operation for years, often decades. Since installation there have been developments that can improve performance, increase efficiency and reduce operating costs.

Process Energy use our experience in manufacturing industrial ovens, dryers and thermal oxidisers to bring these improvements to you. As part of our energy consultation we highlight these solutions, and provide proposals to deliver them.

Leakage and heat loss

Significant savings can be made by ensuring heat loss is minimised. This can involve replacing insulation, replacing worn parts or optimising airflows.

Additional energy reduction services

Explore our full range of energy reduction services:

How much can your business save?

Invite us to come and calculate the level of savings you can achieve by optimising your industrial processes.

Energy Reduction Case Studies

Welcome to our FAQ page dedicated to industrial energy reduction and reclamation.

£179,000 Cost Saving Per Year

Process: CHP Gas Engine

Energy Saving: 720 kWh

ROI: Less than 2 years

£600,000+ Cost Saving Per Year

Process: Coil Coating

Energy Saving: More than 2500 kWh

ROI: Less than 1.5 years

£530,000 Cost Saving Per Year

Process: Thermal Oxidiser Heat Recovery

Energy Saving: 3,920,000 kWh/year

ROI: Less than 2 years.

£165,000 Cost Saving Per Year

Process: Floatation Dryer

Energy Saving: 750 kWh

ROI: Less than 2 years

£100,000 Cost Saving Per Year

Process: Bakery - Bread

Energy Saving: 350 kWh

ROI: 2 Years