Industrial Process Energy Consultants
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Heat Reduction for Thermal Oxidisers

Heat Reduction for Thermal Oxidisers

Thermal oxidisers are necessary for environmental abatement but consume large amounts of energy. Process Energy deliver energy efficiency and heat recovery solutions that reduce overall energy demand, and our service and maintenance contracts ensure reliable, high performance.

On-site Energy Audit

Optimise and balance your oxidiser for maximum savings

Our energy audit process looks at the whole site process, not just the oxidiser. Thermal oxidisers can often be run far more efficiently. By understanding the process that supplies the oxidiser, we can balance and optimise the input waste gases. If the solvent content of the air can be improved, the oxidiser may be able to run without support fuel, delivering large savings and reduction in carbon emissions.

Waste heat recovery, such as thermal oil systems, can then be installed. Process Energy have delivered multiple solutions for thermal oxidisers, with an example shown here.

Oxidiser Service Plans You Can Trust

Sign up to a maintenance and service contract for your oxidiser with Process Energy for efficient, reliable performance.

Heat Reduction Services

How much can your business save?

Invite us to come and calculate the level of savings you can achieve by optimising your industrial processes.

Energy Reduction Case Studies

Welcome to our FAQ page dedicated to industrial energy reduction and reclamation.

£179,000 Cost Saving Per Year

Process: CHP Gas Engine

Energy Saving: 720 kWh

ROI: Less than 2 years

£600,000+ Cost Saving Per Year

Process: Coil Coating

Energy Saving: More than 2500 kWh

ROI: Less than 1.5 years

£530,000 Cost Saving Per Year

Process: Thermal Oxidiser Heat Recovery

Energy Saving: 3,920,000 kWh/year

ROI: Less than 2 years.

£165,000 Cost Saving Per Year

Process: Floatation Dryer

Energy Saving: 750 kWh

ROI: Less than 2 years

£100,000 Cost Saving Per Year

Process: Bakery - Bread

Energy Saving: 350 kWh

ROI: 2 Years