Industrial Process Energy Consultants
shape

Heat Reduction for Industrial Ovens

Heat Reduction For Industrial Ovens

Industrial ovens are essential in industries like food processing, textiles, automotive, pharmaceuticals, chemicals, metals & more. These ovens operate at high temperatures, often wasting significant heat energy through exhaust gases. Heat recovery systems capture this excess heat and repurpose it either back within the oven process, or up or downstream in applications such as hot water production, or space heating.

Process Energy benchmark, service and optimise ovens, before exploring a range of heat recovery and reuse solutions to reduce overall energy consumption and reduce costs. We use over 90 years of experience to ensure that your industrial oven is operating at the highest standard, and any waste heat can be recovered and reused within the process or site.

Industrial ovens often produce flue gases containing contaminants like particulate matter, oils & fats, or volatile organic compounds (VOCs). These impurities can hinder heat recovery efficiency and damage recovery equipment. Advanced heat recovery systems are designed to address these challenges by incorporating suitable filtration, clean-in-place (CIP), and correct material choice to avoid deterioration or corrosion.

On-site Energy Audit

Key Benefits of Industrial Oven Heat Recovery:

  • Benchmark your current process: Our team of engineers work on site to understand how your process is running, including physical measurements such as exhaust gas emissions, to help you highlight where heat and energy reduction solutions are needed most.
  • Energy Efficiency: Our energy consultation approach process optimisation and heat recovery for industrial ovens ensures your entire process is using as little energy as possible
  • Cost Savings: Using waste heat to replace energy input can deliver huge savings
  • Environmental Impact: Decrease greenhouse gas emissions and contribute to sustainability goals
  • Improved Performance: With our thermal energy audit, process optimisation and servicing process, we understand where improvements can be made on the current process to increase performance and efficiency

Heat Recovery Services

How much can your business save?

Invite us to come and calculate the level of savings you can achieve by optimising your industrial processes.

Energy Reduction Case Studies

Welcome to our FAQ page dedicated to industrial energy reduction and reclamation.

£179,000 Cost Saving Per Year

Process: CHP Gas Engine

Energy Saving: 720 kWh

ROI: Less than 2 years

£600,000+ Cost Saving Per Year

Process: Coil Coating

Energy Saving: More than 2500 kWh

ROI: Less than 1.5 years

£530,000 Cost Saving Per Year

Process: Thermal Oxidiser Heat Recovery

Energy Saving: 3,920,000 kWh/year

ROI: Less than 2 years.

£165,000 Cost Saving Per Year

Process: Floatation Dryer

Energy Saving: 750 kWh

ROI: Less than 2 years

£100,000 Cost Saving Per Year

Process: Bakery - Bread

Energy Saving: 350 kWh

ROI: 2 Years