Industrial Process Energy Consultants
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Fuel Switching

The Need for Fuel Switching Technology in Manufacturing

One of the last stages of our step-by-step process is to deliver solutions to help manufacturers move away from natural gas use, to reduce carbon emissions from thermal processes and decarbonise.

Direct heating can make up a large percentage of manufacturing site’s energy demand, and without addressing it there is no realistic possibility of full decarbonisation. Industrial ovens, drying processes, thermal oxidisers and boilers rely on heat.

Natural gas remains 3-4 times cheaper than electricity in the UK, so switching fuels and remaining competitive is not straightforward. Process Energy understand these financial pressures, and help navigate towards solutions that deliver return on investment.

Optimization_Service

Solutions to Reduce Natural Gas use

Many solutions are available. Electrification of thermal equipment is possible, and Process Energy can help deliver the changes.

Heat pumps help move away from gas use, and if powered by waste heat the performance can be further increased.

Process Energy have experience working with a major UK steel manufacturer on a project to switch to hydrogen fuel. If you are located within one of the major hydrogen clusters, Process Energy can help with this transition.  

Additional energy reduction services

Explore our full range of energy reduction services:

How much can your business save?

Invite us to come and calculate the level of savings you can achieve by optimising your industrial processes.

Energy Reduction Case Studies

Welcome to our FAQ page dedicated to industrial energy reduction and reclamation.

£179,000 Cost Saving Per Year

Process: CHP Gas Engine

Energy Saving: 720 kWh

ROI: Less than 2 years

£600,000+ Cost Saving Per Year

Process: Coil Coating

Energy Saving: More than 2500 kWh

ROI: Less than 1.5 years

£530,000 Cost Saving Per Year

Process: Thermal Oxidiser Heat Recovery

Energy Saving: 3,920,000 kWh/year

ROI: Less than 2 years.

£165,000 Cost Saving Per Year

Process: Floatation Dryer

Energy Saving: 750 kWh

ROI: Less than 2 years

£100,000 Cost Saving Per Year

Process: Bakery - Bread

Energy Saving: 350 kWh

ROI: 2 Years