Industrial Process Energy Consultants

Industrial Energy Optimisation Services​

shape

Helping Industries Reduce Energy Use and Decarbonise

Our philosophy at Process Energy is to Reduce, Recover and Reuse.

With our step-by-step approach, we take time to visit your site to build a deeper understanding about your thermal processes, the challenges you face and where we can drive energy saving opportunities.

We look at each process and how everything supporting the process works together. We study where there is waste heat and how we can make that energy useful in the immediate process, another system or within the factory.

This sitewide approach to process efficiency and optimisation can increase performance, utilise the full potential of energy recovery and reuse, reducing your carbon emissions and costs.

We are at the forefront of engineering solutions to help industry take the first steps to Net Zero by minimising waste, optimising processes whilst providing effective energy recovery solutions that cut energy bills and emissions.

Our engineering doesn’t stop there. We can also help form the roadmap to decarbonisation and move towards emerging heat solutions such as hydrogen, gas or electrification. We are already working with a major metals business to convert their coating line to use hydrogen.

Optimization_Service

Our Step-By-Step Approach to Industrial Energy Optimisation

We work with you to make the well-informed choices to get the best from your plant, reduce energy use and cost then support your choices for future decarbonised heating and route to Net Zero.

 Energy Consumption Benchmarking – To measure and understand your systems and how they work; where energy is consumed and created on site.

 Industrial Process Optimisation – To get the best performance and product from existing equipment, whether modifying, upgrading, servicing, repair or re-commissioning.

 Heat Reduction – Managing processes and systems to reduce inputs, saving cost and resource

 Heat Recovery and Reuse – To use and manage heat and energy use up or down stream in a process or across the whole factory.

 Fuel Switching– Bringing solutions that help move away from natural gas use to more environmentally friendly solutions such as electrification, heat pumps and hydrogen

 Decarbonisation Roadmap – To consider what can be delivered with immediate benefit and actions and opportunities that hold potential in the future.

Our Energy Optimisation Services

How much can your business save?

Invite us to come and calculate the level of savings you can achieve by optimising your industrial processes.

Energy Reduction Case Studies

Welcome to our FAQ page dedicated to industrial energy reduction and reclamation.

£179,000 Cost Saving Per Year

Process: CHP Gas Engine

Energy Saving: 720 kWh

ROI: Less than 2 years

£600,000+ Cost Saving Per Year

Process: Coil Coating

Energy Saving: More than 2500 kWh

ROI: Less than 1.5 years

£530,000 Cost Saving Per Year

Process: Thermal Oxidiser Heat Recovery

Energy Saving: 3,920,000 kWh/year

ROI: Less than 2 years.

£165,000 Cost Saving Per Year

Process: Floatation Dryer

Energy Saving: 750 kWh

ROI: Less than 2 years

£100,000 Cost Saving Per Year

Process: Bakery - Bread

Energy Saving: 350 kWh

ROI: 2 Years