Industrial Process Energy Consultants
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Energy Consultants for Metal Manufacturing

Thermal Energy Audits for Metal Manufacturing

Metal manufacturing in the UK faces increasing pressures, with higher energy costs than many competing countries, and increasing demands for sustainable production.

Energy is a major cost in metal production, maintaining efficient use is vital for manufacturers to remain competitive. Process Energy provide thermal energy benchmarking and evaluations on all key consumers and producers of energy. From this energy report we can identify where energy can be reduced, recovered and reused, and provide solutions that deliver real change.

Areas such as process drying, coating lines and thermal oxidisers use large amounts of heat and energy. Process Energy look at the entire process to understand how systems integrate, and where maximum savings can be achieved.

From primary metal production, to fabricated metal manufacturing such as beverage cans, Process Energy deliver a range of solutions to reduce energy consumption, lower costs and decarbonise the entire process.

Focus Areas for Thermal Energy Audits

The following processes are most common within the metal manufacturing sector. These are where an energy consultation would focus, as delivering energy efficiency solutions in these areas should deliver the highest reduction in carbon emissions, and highest cost savings.

  • Process drying
  • Thermal oxidisers
  • Surface coating
  • Beverage can manufacturing

How much can your business save?

Invite us to come and calculate the level of savings you can achieve by optimising your industrial processes.

Energy Reduction Case Studies

Welcome to our FAQ page dedicated to industrial energy reduction and reclamation.

£179,000 Cost Saving Per Year

Process: CHP Gas Engine

Energy Saving: 720 kWh

ROI: Less than 2 years

£600,000+ Cost Saving Per Year

Process: Coil Coating

Energy Saving: More than 2500 kWh

ROI: Less than 1.5 years

£530,000 Cost Saving Per Year

Process: Thermal Oxidiser Heat Recovery

Energy Saving: 3,920,000 kWh/year

ROI: Less than 2 years.

£165,000 Cost Saving Per Year

Process: Floatation Dryer

Energy Saving: 750 kWh

ROI: Less than 2 years

£100,000 Cost Saving Per Year

Process: Bakery - Bread

Energy Saving: 350 kWh

ROI: 2 Years