Industrial Process Energy Consultants
shape

Energy Consultants for Pulp and Paper Manufacturing

Thermal Energy Audit for Pulp and Paper Manufacturing

With rising energy prices, and demands for sustainable products in areas such as packaging and hygiene, the pulp and paper industry is under intense pressure. Process Energy can help bring new innovative technologies to the industry to continue to reduce energy consumption, save costs and lower carbon emissions.

Pulp and Paper manufacturing involves several energy-demanding processes, including pulping, refining, bleaching and drying. These processes rely heavily on steam and electricity, often sourced from fossil fuels, making the sector a significant contributor to greenhouse gas emissions.

Solutions such as heat recovery deliver heat back into the process, reducing overall demand. Low grade waste heat can be boosted by heat pumps, to lower costs and decarbonise the process, moving away from natural gas.

Drying processes in paper production produce a large amount of waste heat, which is suitable for recovery.

Process Energy use our experience of over 90 years supplying thermal products to the paper industry to deliver high performance, reliable, solutions that deliver return on investment.

Focus Areas for Thermal Energy Audits

The following processes are most common within the paper and pulp manufacturing sector. These are where an energy consultation would focus, as delivering energy efficiency solutions in these areas should deliver the highest reduction in carbon emissions, and highest cost savings.

  • Stock preparation – pulping and refining
  • Forming, pressing and drying
  • Coating and finishing
  • Power and steam generation

How much can your business save?

Invite us to come and calculate the level of savings you can achieve by optimising your industrial processes.

Energy Reduction Case Studies

Welcome to our FAQ page dedicated to industrial energy reduction and reclamation.

£179,000 Cost Saving Per Year

Process: CHP Gas Engine

Energy Saving: 720 kWh

ROI: Less than 2 years

£600,000+ Cost Saving Per Year

Process: Coil Coating

Energy Saving: More than 2500 kWh

ROI: Less than 1.5 years

£530,000 Cost Saving Per Year

Process: Thermal Oxidiser Heat Recovery

Energy Saving: 3,920,000 kWh/year

ROI: Less than 2 years.

£165,000 Cost Saving Per Year

Process: Floatation Dryer

Energy Saving: 750 kWh

ROI: Less than 2 years

£100,000 Cost Saving Per Year

Process: Bakery - Bread

Energy Saving: 350 kWh

ROI: 2 Years